Having a CNC lathe machine in your machine shop can be incredibly beneficial for you. This article will discuss 3 great reasons to purchase a CNC lathe machine for your metal milling machine shop.
It Uses Computer Software To Create The Metal Products
A CNC, or computer numerical control, lathe machine is going to be completely controlled via a computer. You are first going to create the cut of metal that you need by using the computer software. This will allow you to choose the exact dimensions that you need for your cut of metal, as well as any other specific features that it needs to have. You will be able to see a visual image of the final product on the screen, allowing you to see what your product is going to look like before it is ever created. For example, if you are making a screw, you will be able to ensure that it is the proper size, is the right shape, and has the correct grooves before it is created. You will then proceed to use the CNC lathe machine to actually make the cut of metal that you need. It will use spindles to cut and shape the metal until it is perfect.
It Has The Ability To Automatically Change Tools
When making a metal product, several different tools are going to need to be used in order to get all of the dimensions, cuts, grooves, etc. just right. When you are making this metal piece by hand, you are going to need to change out your tools over and over again. This can be a lengthy process and can be quite tedious. However, when you use a CNC lathe machine to make your metal product, it not only has all of the tools that you need, but it also switches them out automatically via computer programming. This allows you to get the perfect metal product without having to worry about doing any type of manual labor in the process.
You Can Create Several Metal Products At One Time
With a CNC lathe machine, you can program it to make as many or as few metal products as you need. Being able to determine right up front how many items you need to have created can save you from making too few or too many. This can save you money because you won’t have extra items that you don’t need, or you won’t have to waste time by having to go back to create more metal products to finish a project. Also, because you can program the machine to make them all at one time, you aren’t going to have to worry about going back after each piece is made and reprogramming it to make another one. This saves you a great deal of time and makes your machine shop more productive, which can potentially increase your profit.
For more information, contact local professionals like Aero Mechanism Precision.Learn More
When you need parts or pieces cut with precision, laser cutting is the best manufacturing method to choose. This is because you will end up with sharp, clean edges, and a consistent product or part no matter how many you have made. The following guide can help you interview laser cutters so that you find the one that fits best with your needs.
What are the file requirements for laser cutting?
The vast majority of laser cutters require vector files of the part to be cut. If you are designing in-house, then make sure your graphics person has the ability to render the final design in vector. If you do not have a vector file, the laser cutter may offer drafting services for a fee. Inquire into file needs and services before accepting any quote.
Which materials are provided?
Not all laser cutters work with the same material. Paper and cardboard cutting is probably the most common. Wood, vinyl and plastic are also commonly cut materials, although some cutters may not allow PVC due to the fumes produced as it it cut. If you need metal cut, make sure you find a laser cutter that works with the material. Also, verify that they actually cut metal and don’t just engrave it.
What are their size limitations?
Most cutters have size limitations as set by the specifications of their equipment. If you have a large item you will need to make sure your cutter has the means to fabricate it. If your item is too large for standard laser cutting methods, it may be necessary to redesign it into multiple parts that are assembled after cutting.
Do they offer samples?
If you aren’t familiar with the work of a particular laser cutter, inquire into samples. Some cutters provide free samples demonstrating the cut work on a variety of materials. Others may make a sample of your specific design, but this is usually done for a small fee.
What is the average turn around time?
This will vary depending on how busy the cutter shop is and the size of your project. If you will be depending upon the cutter to keep your own production lines going, make sure they will offer a specified and committed turn-around time for your project. This can be included in their bid for the work. For one-time or infrequent projects, check with the cutter to see how far in advance you should place an order on average to meet your turn-around time needs.
For more help, contact a company, such as Midbrook Factory-For-Hire, that specializes in laser cutting.Learn More
Even after automating your driveway door, you still need to add other accessories to enhance security. Whether you have a sliding or swinging automated gate, a criminally minded individual will still find a way into your property. For example, a burglar can jump over the fence and cut the chain on your chain slide gate, gaining full access to your house. You need to add the some other safety products to your gate to increase your security. Take an opportunity to look at some of the security accessories described below and find the best one that suits your needs.
Adding a magnetic lock to your automated gate will enhance its security immensely. This lock is equipped with a two-part system that uses the strike plate and magnet to secure your gate. The magnet stays in place as long as the gate system is active. To gain access through the gate, you need to enter a unique code into the magnetic lock panel so that it is released from the strike plate. Alternatively, the magnetic lock is also opened using a remote to issue a command. It is difficult for any intruder to bypass this lock unless they cut the electrical supply of the entire gate. To counter this threat, you need to install a battery powered backup system in case of a power outage. By so doing, you can rest assured that your driveway is very secure.
If you cannot see your driveway gate when you are inside the house, you need to install an intercom system. The guests and delivery trucks will use it to announce their arrival before gaining access to your property. You should consider using an intercom system with video surveillance so that you can see and talk to anyone waiting at your gate. This system will also help you to identify anyone trying to enter your property without consent.
Another accessory you can add to your driveway gate is an infrared sensor. This product emits a light beam that runs from one side of the gate to the other. If an intruder passes through the invisible light, the beam is broken and the gate stops and reverses. Also, the infrared sensor prevents small pets and children who may slip out unnoticed through a closing gate from leaving the property.
Installing any of the accessories described above on your automated driveway gate will boost the security of your house significantly. Purchase your products from a qualified installation company like Incom Inc and let their professionals carry out the task of adding these accessories to your gate.Learn More
Whether you’ve just recently started a new business, or you’ve been in business for years, you may find it difficult to decide if renting or purchasing necessary equipment is the best option. There are situations in which renting would be easier and more cost-effective, but other situations might warrant purchasing equipment. Here is an overview of both options, to help you decide which choice would be best for you and your company:
How often will you use the piece of equipment?
This is a very important question when determining whether renting or buying is the best option. If you just accepted a one-time job that will require the use of an aerial scissor lift and you don’t plan to use this particular piece of equipment in the future, then renting would probably be the smartest, most cost-effective option. However, if on the other hand you have scheduled numerous jobs in the future that will require the use of the same piece of equipment, then you might seriously want to consider purchasing the item.
What is your budget?
Before making a final decision regarding whether to rent or own, you need to resort to your business plan and budget. What would the cost renting vs buying be? Which solution would be more cost-effective in the long-term? You also need to determine whether you can comfortably afford to purchase the equipment, without causing your company to experience financial distress. If you believe that purchasing the needed equipment would cause too much of a financial blow, then perhaps renting on an as-needed basis would be the better option, at least until your finances more stable.
How long do you plan to keep the equipment, if rented?
The length of time that you plan to keep the equipment, should you decide that renting is the best option, is very important when it comes to making such a determination. Find out what the exact cost of renting the piece of equipment for whatever period of time you feel you will need it will be. Since rental prices have a tendency to quickly add up, if you need the item for an extended period of time, then purchasing it would likely be in your best interest. Even if you have to purchase a pre-owned piece of equipment to keep costs down, it could possibly be less expensive than renting in the long-run.
Running a business can sometimes be quite challenging, especially when it comes to making important financial decisions. When it comes to making decisions regarding major purchases, however, decision-making doesn’t have to cause distress. As long as you take the time to carefully consider the decision and weigh the pros and cons, you should feel pretty confident that you will make the right choice. Check out the site to learn moreLearn More
Mylar is used for all kinds of industrial applications. It may be a material you could use in your industry, from packaging materials to insulators for electrical wiring. If you are wondering what mylar really is and what else you may be able to use it for in your line of work, the following information is provided.
What Mylar Is…Exactly
As a kid, you probably received and played with a mylar balloon. As the balloon began to deflate, you may have noticed that it became almost papery, while still maintaining its metallic properties. It took a lot of force or a very sharp object to pop a mylar balloon, proving that it was a very durable material. Additionally, if you have ever used a mylar emergency blanket to stay warm or send a highly reflective signal to aircraft overhead, you know that mylar is also very insulating and reflective, depending on how you use it.
What you may not know is what mylar is…exactly. It is “stretched polyethylene terephthalate.” If you never took a chemistry class, this just means that polyethylene is added to terephthalate, which creates a solid from a gas and a couple of liquids during a heating and pouring process. Then this mixture is extruded into a flat surface that stretches it to make a thin foil-like film. It may be colored gold or silver. A more recent mylar product, mylar polyester film, combines mylar’s chemical and structural form with polyester sheeting to create a strong, durable plastic sheeting that has all of the favored properties of mylar foil (e.g., insulating, strong, reflective).
Other Applications for Mylar
Mylar can be used to wrap bare wires that could otherwise prove to be an electrical hazard. As an industrial or company electrician, you can use mylar strips and mylar tape to wrap bare wires or wire bundles that are too close to plant workers for their own safety. You can also prevent electrical fires and dangerous condensation on bare wires with a little mylar strip and/or mylar tape in your tool box.
If you need to increase the heat produced by certain types of windows (e.g., greenhouse windows) and you are in a glass production plant, you can bond mylar sheets to glass panes to increase heating efficiency, increase natural heating, or prevent heat loss. Some automobile manufacturers may offer mylar-coated windows to consumers who live in very cold areas and may need more heat in their vehicles. Usually the clear mylar film or mylar polyester can accomplish this without darkening the windows too much.Learn More
An air compressor can last for many years (you can try this out here with professional help), whether you use it at home or in a commercial setting. However, one thing that can cause serious damage to your air compressor is rust. Rust can occur inside the tank or on the outside of the unit, and either way, it can present a big problem. Luckily, following these tips should help.
1. Drain Your Tank Daily
First of all, you have to make sure that you drain the water out of your tank every day. Allowing water to sit in the tank for extended periods of time can cause the tank to rust from the inside out, and the problem with this is that it can be a lot more difficult to handle rust on the inside of the tank than on the outside. Luckily, draining the water out on a daily basis can help prevent this problem.
2. Store Your Air Compressor in the Right Place
Even though your air compressor is a tough unit, it can still be damaged if it isn’t stored properly. Keeping it in a dry place can help prevent it from becoming rusty, so make sure that you keep it in your garage, in a storage building or inside your shop, where it cannot get wet. This can not only help prevent rust, but it can also help prevent water damage to other components of your unit and can make it last a whole lot longer. It will also keep it looking better.
3. Keep it Clean and Painted
In a busy day of working with your air compressor, it’s normal for it to get a little dirty. It might get dirty and greasy in your shop, or it might get debris on it when you are using it to provide power for a tool. Even though it might be normal for it to get dirty, you won’t want to leave the debris on your air compressor for long, or it could contribute to a rusting problem. Make sure that you clean it off regularly, and paint it when it needs it — such as when the paint begins to chip or after noticing a small amount of rust — to help keep it in good condition.
Rust can be a major problem for any air compressor, but if you follow these three tips, you should be able to prevent this issue so that you can keep your air compressor working and in good condition for longer.Learn More
Access to water is a necessity for any home, and if you have recently purchased a home that lacks access to a local sewer system, it will likely have a water well in place. However, there are many people that have limited experience with these devices, and this can cause them to be unsure of what should be done when a problem arises. Fortunately, after you have learned the following answers to questions about contaminated wells, you will likely find yourself better able to understand this issue and how to repair it.
What Causes A Well To Become Contaminated?
There can be an almost countless number of sources that can continue your well water. Whether it is from a problem with your sewer line or chemicals from nearby farms, it can seem like an extremely difficult task to determine the source of the problem. Yet, this is essential for determining how to address the problem so that your water is safe to drink. Luckily, you should be relieved to learn that you can hire professionals that are able to run sophisticated tests on water samples to determine the exact concentrations of any contaminants, which will help to determine the most likely source and the best option for correcting the problem.
How Can A Contaminated Well Be Corrected?
The exact steps taken to correct a contented well will largely depend on the type and concentration of the contaminant. In instances where bacteria is making the water unsafe, you may need to install a device that can sanitize the water coming into the home with chlorine. Fortunately, this is a relatively simple upgrade to make, and most water well technicians will be able to complete this upgrade in less than a day.
Sadly, chemical contamination can be more difficult to correct. In addition to installing a filter to help absorb the harmful chemicals, it may also be necessary to use additives to neutralize any remaining contaminants in the water coming into the home. This can be a major project to undertake, but having access to safe water is more than worth this investment.
A water well can experience potentially serious contamination issues from many different causes. While it is possible to correct many of these contaminants, you will need to be informed about the steps for determining the cause of your well’s contamination and the potential options for correcting it. Being armed with this information will help you to better understand what must be done and what you can expect from repairing this issue. Contact a business, such as Mayer’s Well Drilling, if you need a new well or advice about your existing well.Learn More